'76 Yamaha XS500 - pt.1

I will be updtaing the progress of my bike build here, so you better get used to seeing a lot of my 1976 Yamaha XS500.
Update UNO: Saturday, May 30, 2009
With the help of my buddy Tony S., we started the morning by checking the timing on the bike since it won’t stay on at the moment. No luck with that, Tony did most of the work to be honest because thankfully he’s a bit more mechanically inclined than I am. We spent most of the morning on that. The gas tank is missing its petcocks and we needed to get some gas into the carbs so we “mickey moused” a way to get fuel into the carbs by adapting a plastic T-nozzle to a rubber hose and a funnel. We poured gasoline in it and it worked great, but unfortunately the bike didn’t stay on. The timing was still off, so more tweaking was needed. At one point we finally got the bike to Idle for about 10-seconds before it quit. We decided to give it a break since there wasn’t much we could do after that… until we get new the points and condenser rebuild kit that is.
We didn’t want to waste anytime we had available, so out came the cutter and grinder. We first removed some of the “UGLY” parts on the bike. This included the crash bars, rear fender, blinkers, seat handles (welded to frame), extra foot pegs and the air box. There were several areas on the frame that had mounts and adapters that needed to be cut off and grinded down, so I did that while Tony began on the tank/seat.
When I first got the bike it was a complete mess, I know, I know it still is. The tank was filled with rust and the gas cap was sealed shut on it, so I found a replacement on eBay and immediately bought it. I then got the idea to use the old one as a tail piece. The tank on the bike was the main reason I wanted it. In my opinion, It is similar to what the Norton Manx-style tanks look-like but it also reminds me of the movie Mad Max. One of my favorite movies of all time to say the least. Using the old tank as the tail piece will be a perfect match.
More updates to come… Here’s some pictures.




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